Products
General Capabilities
- Fine Line Imaging - 50µm pitch (25µm Traces / 25µm Spaces)
- Microvias - 25µm - 100µm laser thru-vias
- Polyimide thickness – 12.5µm - 75µm
- Flex Base Material (Adhesive-less)
- Sputtered Base Material (2µm-18µm Cu thickness – 12.5,25,50µm Polyimide)
- Espanex (9,12,18,25,35µm Cu thickness – 12.5,25,50µm Polyimide)
- Dupont AP, Kapton E,H (5,9,12,18,35µm Cu thickness – 25,50µm Polyimide)
- Panasonic, Upilex, and other Asian materials
- Metal Layer Count - 1 to 4 layers
- Soldermask LPI Capability - 20µm - 75µm (Halogen free)
- Coverlay and Adhesive thicknesses – 12.5µm - 75µm
- UV and Co2 Laser capability
- Surface Plating
- Electroless Cu
- Electrolytic Cu
- Electrolytic Nickel and Gold plating (Soft)
- ENIG – Electroless Ni – Immersion Gold
- HASL (Hot air solder leveling)
- Immersion Tin
- Immersion Silver
- Organic Solderability Preservative
- Value Added Processing
- Component Assembly – Lead free solder
- Stiffeners and Reinforcement
- RFI shielding and Grounding (noise reduction)
- Partnered with local CM’s (contract manufacturing)
Services
Process Parameters
Drilling Mode
Thru and Blind via drilling of Copper and Polyimide material
Via Diameter
20µm - 200µm
Hole Position Accuracy
±25µm
Tooling Plate
Precision Vacuum plate w / Multi line pin system
Laser Types
UV Laser 355nm, diode-pumped, all solid-state
CO2 Laser, 9600nm, Sealed, RF-excited, super-pulsed
Capabilities Road Map
Basic |
Advanced |
R&D |
Comments |
|
Imaging |
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| Min Pitch - Trace / Space | 100µm - 50µm / 50µm | 75µm - 38µm / 38µm | 60µm - 30µm / 30µm | Copper Thickness Dependant |
| Smallest Feature | 75µm - 50µm | 35µm | 25µm | |
| Pad to Via Ratio | 5 : 1 | 4 : 1 | 3 : 1 | |
| Registration Layer 1 to Layer 2 | < 100µm | < 80µm | < 70µm | |
Microvias |
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| Via Size | 100µm - 75µm | 50µm | 25µm | Copper Thickness Dependant |
| Layers | 1-2 Layers | 3-4 Layers | 4-5 Layers | Thru Via Only |
Materials |
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| Plated Copper | 3µm - 50µm | 2µm - 50µm | 2µm - 50µm | |
| Copper Thickness | ED 5µm, 9µm,
12µm, 18µm, 25µm |
ED 5µm, 9µm,
12µm, 18µm, 25µm |
ED 5µm, 9µm,
12µm, 18µm, 25µm |
RA only if req'd |
| Polyimide | 12µm, 25µm,
50µm 75µm 125µm |
12µm, 25µm,
50µm 75µm 125µm |
12µm, 25µm,
50µm 75µm 125µm |
|
| Acrylic Adhesive | 12µm, 25µm, 50µm | 12µm, 25µm, 50µm | 12µm, 25µm, 50µm | |
| Pyralux Coverlay Film | 12µm, 25µm, 50µm | 12µm, 25µm, 50µm | 12µm, 25µm, 50µm | |
| Soldermask - DSFM | 25µm - 50µm | 20µm - 25µm | 15µm - 20µm | |
| Stiffeners | FR4, Polyimide, BT | FR4, Polyimide, BT | FR4, Polyimide, BT | |
Multilayer |
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| Active Layers | 1-2 Layers | 3-4 Layers | 4-5 Layers | |
| Layer to Layer Tolerance | 100µm - 75µm | 75µm - 60µm | 50µm - 35µm | |
| Via Type | Thru | Thru | Thru | |
Plating |
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| Electroless Copper | > 75µm via | > 50µm via | > 25µm via | |
| Electrolytic Copper | > 4µm to desired thickness | > 2µm to desired thickness | > 2µm to desired thickness | |
| Electrolytic Nickel | to desired thickness | to desired thickness | to desired thickness | |
| Electrolytic Soft Gold (wire bondable) | to desired thickness | to desired thickness | to desired thickness | |
| Selective Plating on (Cu, Ni, Au) | Yes | Yes | Yes | |
| Electrolytic Tin | to desired thickness | to desired thickness | to desired thickness | |
| ENIG - Electroless Nickel / Immersion Gold | Yes | Yes | Yes | |
| HASL | Yes | Yes | Yes | |
Singulation |
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| Steel Rule Die (SRD) Tolerances | ± 125µm | ± 125µm | ± 125µm | |
| UV and Co2 Laser Machining Tolerances | 75µm-50µm | 50µm-38µm | 38µm-25µm | Thickness Dependant |
| Slits / Slots / Small Features | 75µm-50µm | 50µm-38µm | 38µm-25µm | Thickness Dependant |
Laser Processing |
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| Co2 Laser / Plasma Etching | Polyimide / Adh.
12µm, 25µm, 50µm |
12µm, 25µm, 50µm | 12µm, 25µm, 50µm | |
| Polyimide Etching - Chemical | 2010 | 2010 | 2010 | |
Assembly |
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| HASL | Yes | Yes | Yes | |
| Connectors | Yes | Yes | Yes | |
| Lead Free Solder | Yes | Yes | Yes | |
| Passive Components | Yes | Yes | Yes | |
| Stiffeners / Reinforcement | FR4, BT, Kapton | FR4, BT, Kapton | FR4, BT, Kapton | |
| Shielding | Cu 5µm, 9µm,
12µm, 18µm, 25µm |
Cu 5µm, 9µm,
12µm, 18µm, 25µm |
Cu 5µm, 9µm,
12µm, 18µm, 25µm |
|
| Folding / Pre-Assembly | Yes | Yes | Yes | |
Quality |
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| Visual Inspection | Up to 50x | Up to 50x | Up to 50x | |
| Auto Optical Inspection (AOI) | 2010 | 2010 | 2010 | |
| Electrical Test | Yes | Yes | ||
| X-Section | Yes | Yes | Yes | |
| Optical Measurement System | ± 10µm | ± 5µm | ± 5µm | Automated Dimensional Verification |
Panel Processing |
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| Panel Size | 12" x 18" | 12" x 18" | 12" x 18" | |
| Typical Lot Size | 4, 6 or 12 panels | 4, 6 or 12 panels | 4, 6 or 12 panels | |
Delivery |
3 - 5 weeks | 4 - 5 weeks | 5+ weeks |
